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Automatic Tyres Assembly Systems

Wheels & Tyres Assembly

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ICAPlants has been working since a long time in industrial automation, developing specific solutions for many industrial purposes to satisfy Customers worldwide. 

Our tyres assembly systems can ensure a high yield and safe operation rate together with a reduction in production down time. Our mission is not only the quality and the reliability of our systems but also their proper and on time installation. 

Our systems are able to assemble and inflate wheels from 4 inches for small vehicles up to 38 inches for heavy agricultural vehicles.
All our systems are capable to process different sizes with automatic and fast change over time. An important feature is the modularity: standard and special parts are assembled togheter to best fit to your business.

ICAPlants and its subsidiaries, also operates in the pharmaceutical, glass and general industry with a highly internationalized market  and offices in China and USA.
In tyres industry, our solutions can be summarized in the following groups of activities:


Thanks to the tyres automatic loading machine it is possible to load automatically tyres on the cage and to pick up the empty cage with the lift truck.The system is made of a loading cage idler, a robotized loading station and unloading cage idler.The loading cage idler allows the loading of a...

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The inflating station enables an automatic inflating of the tyre after the assembly. The inflating is done though a bell that pushes the bead off the wheel rim border. The whole area is under pressure thanks to an air-blast.Once the requested pressure is reached, the tyre heel is accompanied back...

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Lubrication of wheel rim and tyre is fundamental in order to facilitate tyre assemblage on the wheel rim. We offer, thanks to our lubrication station, an efficient answer to a demand of completely automated system that lubricates above standards.

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Utmost attention to the assemblage of the tyre with the wheel rim must be paid. The wheel life and consequently the whole cycle of its use depends on the right usage of the above mentioned machine. The assemblage is effected by the Fitting machine composed of a vertical tubular structure,...

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At the end of the line, after the tyre assembly and inflation, an automatic system picks up the tyre.At the end of the process the tyres are stored in containers for 4-5 positions. Therefore the unloading system is equipped with a specific cager machine for these containers. It is made of three...

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The robotized tyre unloading system speeds up the handling of the tyres inside the cage conveyor.The system is made of a loading cage idler, a robotized tyre loading station and unloading idler of full cages.The system is made of a loading cage idler, a robotized loading station and unloading cage...

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We can furnish the production systems with auxiliary equipment for the handling and storage of wheel rims, tyres or  the assembled rim and tyre.Through the combination of idlers, belt conveyors, robots, rotating platforms and other machines, it is possible to handle without human operation.

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Wheels are transported on a belt conveyor.The transport is carried out on Multiflex Chains, with lateral guides made of polyzen, in order to avoid any contact between the wheel rim and any metal which could damage it. Moreover it guarantees perfect quality of tyre manipulation in accordance to the...

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The tyre is transported through a motorized belt conveyor with fixed speed. It has a steel structure and the height of its ends is adjustable. The vulcanised belt conveyor has a manual system for sheet tension.The line for the transport of tyres is composed of two segments: the first in slope and...

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TAS 500 Assembly System has been developed for the automotive market with high performances in terms of productivity, yield and quality in a wide range of product sizes.TAS 500 assembly system is able to assemble and inflate tyres from 14 to 20 inches with a cycle time shorter than 12...

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TAS 800 assembly system has been designed for the strict parameters and range of models of the industrial vehicles. It enables automatic assembly and inflating of wheels which weight and sizes cause severe ergonomic issues in the manual operations.TAS 800 assembly system is able to assemble ...

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TAS 20-38 HA assembly system has been designed for all the model range of the heavy industrial vehicles. It ensures automatic assembly and inflating of wheels with a weight not suitable for manual processing. The automation of inflating considering the size of wheels is an innovative proposal for...

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The system has been developed in order to assembly tyres of small size for light agricultural vehicles or similar.TAS 300 line is able to assemble and inflate tyres from 4 up to 18  inches with a cycle time shorter than 15 seconds.The system guarantees also the assembling and inflating of...

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Areas of activity

Our mission is: to make your job easier and better through automation.

The daily confrontation with sectors constantly evolving in technological and highly specialized way is for us a constant incentive to grow and explore new horizons.

Our purpose is offering to our Customers modern and successful solutions, through automation, to solve production problems. In recent years we had great development and employ in areas such as farmaceutico, pharmaceuticals, food and in general in the manufacturing field with high production capacity, standard applications and tailor-made systems.


Where we are

ICAPlants s.r.l. - an ICAP Group Company

Direzione e Uffici: Via Coletta 10, 04100 (Latina) - Italy

Sede Legale: Via Coletta 10, 04100 (Latina) – Italy
C.C.I.A.A.: 133934
Partita IVA: 01944030590

+39 0773 26271

+39 0773 262746

Star s.r.l. - an ICAP Group Company

Direzione e Uffici: Via Coletta 10, 04100 (Latina) - Italy

Sede Legale: Via Coletta 10, 04100 (Latina) – Italy
C.C.I.A.A.: 160668
Partita IVA: 02298790599

+39 0773 26271

+39 0773 262746

ICAPtrading Shanghay Co. Ltd - an ICAP Group Company

XuHui Commercial Mansion, Room 719, No.168, YU DE Road, Shanghai 200030 (CHINA)

Marriott International B, Room 1501, Oriental Plaza, Erdao District, Changchun City

+86 21 34250259

+86 21 64397995

ICAP-NA, LLC (Oh) USA, founded on 26 September 2017!


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